Custom sachet packaging is a small yet powerful solution for brands looking to package single-use products. Let’s explore why it’s so popular.

Sachet packaging is a small, sealed bag that holds products like condiments, snacks, or skincare samples. Custom sachets offer flexibility, branding opportunities, and cost-efficiency.

Ready to dig into why custom sachet packaging might be the perfect choice for your brand?

What is a sachet packaging?

Sachet packaging is a compact, sealed packet designed for single-use products in a variety of industries.

Sachets are small, flexible bags commonly used for packaging everything from food and drinks to personal care items, offering versatility and convenience.

Why do sachets work so well for many industries?

Sachet packaging is becoming the go-to solution in industries like food, cosmetics, and pharmaceuticals. It’s efficient, affordable, and highly customizable, making it a favorite among manufacturers and brands alike.

These small pouches offer convenience for both consumers and businesses. For example, when you’re buying ketchup at a fast food joint, that single-use packet is typically a sachet. It’s the perfect portion size and is easy to carry—just what you need for a quick, on-the-go experience.

Sachets can be made from a variety of materials like plastic, foil, or biodegradable options, making them adaptable to different types of products. They are commonly used for single-serve condiments, beauty samples, and even detergent pods. Custom sachets¹ allow brands to add logos, colors, and designs, giving them a chance to stand out on the shelf.

What is the reason for using a sachet?

There are several reasons sachets are so widely used—cost-effectiveness, portability, and portion control are just the start.

Sachets are ideal for packaging small amounts of a product while keeping costs low, offering an easy way to manage portions.

Why choose sachets over other packaging?

• Cost-Effective: Sachets are inexpensive to produce and ship, especially when compared to larger packaging options like bottles or boxes.

• Portability: Sachets are lightweight and compact, making them perfect for consumers who need something small and easy to take on the go.

• Portion Control: Whether it’s a single-serve packet of mustard or a tiny sample of shampoo, sachets allow companies to control the amount of product in each pack.

Using sachets can reduce waste, as consumers tend to use the exact amount they need, leading to less leftover product and packaging. Additionally, sachets are a great way to distribute promotional samples, giving customers a chance to try something new without committing to a full-size product.

How are sachets sealed?

The sealing process is crucial in ensuring sachets stay secure, maintaining product freshness and safety.

Sachets are sealed using heat or mechanical pressure to keep their contents fresh, preventing air or moisture from affecting the product.

How do manufacturers seal sachets?

Most sachets are sealed through a heat-sealing process. In this method, the edges of the sachet are exposed to high temperatures, causing the material to melt and fuse together. This creates an airtight and secure seal that protects the contents from moisture, air, or contaminants.

For certain materials, like biodegradable sachets, manufacturers might use a pressure-sealing process. This method uses pressure rather than heat, ensuring the bag remains intact without relying on high temperatures.

The choice of sealing method can depend on the material being used, the product's nature, and the level of durability required. For instance, food-grade sachets need a strong seal to maintain freshness, while beauty product sachets may require less durability but still need to be tamper-proof.

Are sachets biodegradable?

As eco-consciousness rises, many brands are now exploring biodegradable sachets as a more sustainable option.

Sachets can be made from biodegradable materials, helping brands reduce their environmental footprint by offering compostable packaging.

What makes a sachet biodegradable?

Biodegradable sachets are made from materials that break down naturally over time. Traditional sachets are often made from plastic or laminated materials that are not easily decomposed, contributing to waste. However, with the growing demand for environmentally friendly packaging, manufacturers are now producing sachets made from biodegradable plastics² like PLA (polylactic acid) or other compostable materials.

These biodegradable sachets can be broken down in industrial composting environments, where they decompose in a matter of months, reducing landfill waste. While these sachets are still relatively new on the market, they are becoming increasingly popular as businesses look for sustainable packaging solutions.

Sachets made from biodegradable or recyclable materials offer a way for businesses to maintain their product's quality while being mindful of the planet. As consumer preferences shift toward sustainability, biodegradable sachets are an effective way for companies to stay relevant and eco-friendly.

Conclusion

Custom sachet packaging is affordable, portable, and eco-friendly—making it a great choice for businesses looking to offer controlled portions while maintaining sustainability.